Description
Introducing the 24V 160Ah Lithium Iron Phosphate (LiFePO4) Forklift Battery, a high-performance energy solution designed for industrial material handling. This advanced battery offers exceptional energy efficiency and reliability, making it the ideal choice for OEM, ODM, and wholesale buyers. With a robust design and a comprehensive Battery Management System (BMS), it ensures consistent performance in demanding environments.
- High Energy Capacity: Provides a nominal energy output of 4.096 kWh, delivering optimal power for extended forklift operations.
- Powerful Discharge Performance: Capable of a continuous discharge current of 160A and a peak discharge current of 480A for short bursts, perfect for high-demand material handling tasks.
- Long Cycle Life: Designed to exceed 5000 cycles at 80% Depth of Discharge (DoD), significantly reducing replacement costs and enhancing long-term reliability.
- Advanced BMS Protection: Monitors critical parameters such as State of Charge (SOC), voltage, and temperature, providing safety against overcharging, over-discharging, and short circuits.
- Durable Construction: With an IP65 rating and a robust metal shell, this battery is built to withstand tough environmental conditions, making it suitable for both indoor and outdoor use.
Product Description
The 24V 160Ah Forklift Lithium Battery is engineered to meet the power demands of modern industrial applications:
- Energy Output:
- Utilizes advanced LiFePO4 technology, operating at a nominal voltage of 25.6V.
- Provides reliable and consistent power for forklifts and other material handling equipment, ensuring optimal performance throughout long shifts.
- Compact Design:
- Measuring approximately 623 x 209 x 626 mm and weighing around 90 kg, this battery is designed to fit into tight spaces without compromising performance.
- Its compact size allows for easy integration into various forklift models, enhancing operational flexibility.
- Efficient Power Management:
- Supports a maximum continuous charge current of 160A, ensuring efficient energy delivery during operations.
- Quick recharging capabilities minimize downtime, allowing for continuous operation in busy environments.
- Wide Operating Temperature Range:
- Functions effectively in temperatures from -20°C to 60°C, making it suitable for various industrial settings.
- This versatility ensures reliable performance regardless of environmental conditions.
- Low Maintenance Requirements:
- The lithium technology eliminates the need for watering and reduces maintenance compared to traditional lead-acid batteries.
- Users can expect minimal upkeep while enjoying dependable performance throughout the battery’s lifespan.
- Customizable Options Available:
- For OEM/ODM clients, we offer extensive customization options tailored to meet specific operational needs.
- Flexible configurations ensure that the battery can be adapted to various applications within material handling operations.
Investing in the 24V 160Ah LiFePO4 Forklift Battery not only provides a reliable power source but also supports sustainability efforts with its long lifespan and eco-friendly design. This battery is an excellent choice for warehouse fleets and bulk buyers looking for long-term power solutions.Contact us today to explore customization options and bulk purchasing benefits! Experience the advantages of working with a trusted Chinese manufacturer dedicated to quality and customer satisfaction. Whether you require bulk orders or tailored solutions, we are here to support your business with our expertise in LiFePO4 batteries.
LiFePO4 Forklift Battery Specifications
What are the specifications of a 24V 160Ah LiFePO4 forklift battery?
A 24V 160Ah LiFePO4 forklift battery provides a voltage of 24V and a capacity of 160Ah, offering high energy density, long cycle life, and quick charging. It’s ideal for heavy-duty operations, providing extended runtime and efficiency in industrial settings.
How long to charge a 24V 160Ah LiFePO4 forklift battery?
Charging a 24V 160Ah LiFePO4 forklift battery typically takes 3 to 5 hours with an appropriate charger, depending on the charging current and battery condition.
What is the cycle life of a 24V 160Ah LiFePO4 battery?
A 24V 160Ah LiFePO4 battery generally lasts between 2,000 to 5,000 charge cycles, offering longer life compared to lead-acid batteries due to its stable chemistry and deep discharge capabilities.
Which forklift models support 24V 160Ah LiFePO4 batteries?
Forklifts from brands like Toyota, Jungheinrich, and Crown can support 24V 160Ah LiFePO4 batteries, depending on the model and its energy requirements.
What are key specs of 24V fast-charging lithium batteries?
Key specs for 24V fast-charging lithium batteries include high discharge rates, efficient energy transfer, and a reduced charging time, often charging 60-80% of their capacity in 1-2 hours without compromising battery lifespan.
LiFePO4 vs Lead-Acid Comparison
What advantages does LiFePO4 offer over lead-acid forklift batteries?
LiFePO4 batteries offer higher energy density, longer cycle life, faster charging times, and require less maintenance compared to lead-acid batteries, making them more cost-effective in the long term.
How do LiFePO4 batteries compare to lead-acid alternatives?
LiFePO4 batteries outperform lead-acid alternatives by providing lighter weight, longer lifespan, faster charging, and better energy efficiency, significantly reducing downtime and maintenance costs in material handling operations.
How does temperature impact LiFePO4 performance in warehouses?
LiFePO4 batteries perform better in high temperatures compared to lead-acid batteries. They have a wider temperature tolerance range and are less prone to heat-related degradation, improving performance in hot warehouse environments.
How do charging cycles influence LiFePO4 cost-effectiveness?
The longer cycle life of LiFePO4 batteries (2,000-5,000 cycles) significantly enhances their cost-effectiveness, as they require fewer replacements and maintenance over time compared to lead-acid batteries, reducing total operational costs.
Chinese LiFePO4 Battery Market
What is the market size for China OEM lithium forklift batteries?
China is a leading player in the global lithium forklift battery market, with substantial growth driven by local demand, competitive pricing, and expanding industrial applications, making it a key supplier to global markets.
What technologies differentiate Chinese OEM lithium forklift batteries?
Chinese OEM lithium forklift batteries often feature advanced battery management systems (BMS), fast-charging capabilities, and integration with IoT for real-time performance monitoring, distinguishing them in the market for their efficiency and innovation.
Which certifications do China OEM lithium forklift batteries have?
Chinese OEM lithium forklift batteries typically have certifications such as UL, CE, ISO 9001, and UN38.3, ensuring they meet global safety, quality, and environmental standards for international distribution.
How does pricing compare for China OEM lithium forklift batteries?
China OEM lithium forklift batteries are often priced more competitively than Western brands due to lower manufacturing costs, government support, and economies of scale, offering an attractive option for cost-conscious businesses.
How do Chinese OEMs compete globally in lithium forklift batteries?
Chinese OEMs compete globally by offering high-quality, cost-effective lithium forklift batteries with fast charging, long cycle life, and customizable solutions tailored to diverse industrial needs, gaining a strong foothold in global markets.
Do Chinese OEMs offer custom lithium forklift battery solutions?
Yes, many Chinese OEMs offer customizable lithium forklift battery solutions, adjusting voltage, capacity, and form factor to meet specific operational requirements for various types of industrial equipment.
LiFePO4 Battery Suppliers and Technology
Top suppliers of 160Ah LiFePO4 forklift batteries?
Top suppliers of 160Ah LiFePO4 forklift batteries include CATL, BYD, and CALB, known for their high-quality batteries, long cycle life, and superior performance in industrial material handling applications.
Key certifications for LiFePO4 battery suppliers?
LiFePO4 battery suppliers commonly hold certifications such as UL, CE, ISO 9001, and UN38.3, which ensure safety, performance, and environmental compliance in international markets.
Performance comparison among 160Ah LiFePO4 suppliers?
160Ah LiFePO4 batteries from leading suppliers like CATL and BYD offer superior performance in terms of cycle life, fast-charging capability, and reliability, with differences often found in pricing, warranty, and after-sales service.
Warranty policies for electric forklift LiFePO4 batteries?
Warranty policies for electric forklift LiFePO4 batteries typically range from 3 to 7 years, depending on the supplier. These warranties cover defects in materials and workmanship, with specific terms based on usage and operational conditions.
Sustainable supply chain practices in LiFePO4 production?
Sustainable practices in LiFePO4 production include sourcing raw materials responsibly, reducing carbon emissions during manufacturing, and recycling used batteries to minimize environmental impact and promote circular economy practices.
Emerging tech in 160Ah LiFePO4 batteries for forklifts?
Emerging technologies in 160Ah LiFePO4 batteries include faster charging systems, enhanced battery management systems (BMS), improved energy density, and integration with IoT for real-time performance tracking and optimization.
LiFePO4 in Warehouse Equipment
What are key advantages of LiFePO4 in warehouse equipment?
LiFePO4 batteries offer faster charging times, longer lifespan, higher energy density, and lower maintenance compared to lead-acid batteries, making them ideal for enhancing productivity and reducing downtime in warehouse operations.
What factors affect LiFePO4 battery lifespan in logistics?
Factors affecting LiFePO4 battery lifespan include charging cycles, operating temperature, depth of discharge, and proper maintenance. Managing these factors ensures optimal performance and extends the battery’s operational life in logistics applications.
What safety features make LiFePO4 ideal for material handling?
LiFePO4 batteries feature built-in safety mechanisms such as thermal management, overcharge protection, and a robust Battery Management System (BMS), which minimizes risks in material handling environments and enhances safety.
Battery Maintenance and Shipping
What maintenance extends 160Ah battery lifespan?
To extend the lifespan of a 160Ah LiFePO4 battery, ensure proper charging (avoid overcharging), store it in cool and dry conditions, and regularly inspect the battery for any signs of wear or damage to ensure optimal performance.
How to ensure compliance in global markets?
To ensure compliance in global markets, manufacturers should obtain necessary certifications like UL, CE, and ISO 9001, adhere to international shipping regulations for hazardous materials, and meet environmental and safety standards.
Why choose custom solutions over standard ones?
Custom lithium forklift battery solutions offer tailored performance, size, and capacity to meet specific operational needs, ensuring maximum efficiency, reduced downtime, and improved compatibility with various forklift models.
How do regional needs affect battery design?
Regional needs, such as climate, infrastructure, and energy regulations, influence battery design by requiring specific charging rates, energy density, and safety features suited for local conditions, optimizing performance in diverse environments.
Best practices for international battery shipping?
Best practices for international battery shipping include using certified carriers, ensuring proper packaging to prevent damage, adhering to international transport regulations (such as UN38.3), and providing required documentation for customs clearance.