Description
Introducing the 24V 550Ah LiFePO4 Forklift Battery, a premium energy solution tailored for heavy-duty material handling applications. This lithium iron phosphate (LiFePO4) battery is manufactured in China, offering exceptional performance, durability, and efficiency. It is specifically designed for OEM, ODM, and wholesale buyers who require reliable power solutions for forklifts and industrial equipment.
Key Features
- High Capacity & Energy Output: Operating at a nominal voltage of 24V and a capacity of 550Ah, this battery delivers an impressive energy output of 13.2kWh, ensuring prolonged operational time for demanding tasks.
- Long Cycle Life: Designed to endure over 4000 cycles at 80% Depth of Discharge (DOD), this battery significantly lowers the total cost of ownership compared to traditional lead-acid batteries.
- Robust Performance: Capable of supporting a maximum charge current of 350A, continuous discharge current of 350A, and peak discharge current of 500A for short bursts, making it ideal for heavy-duty forklift operations.
- Advanced Safety Features: Incorporates a sophisticated Battery Management System (BMS) that safeguards against overcharging, over-discharging, and short circuits, ensuring safe operation across various environments.
- Durable & Eco-Friendly Design: Constructed with LiFePO4 cells and an IP65 rating for dust and water resistance, this battery is built to withstand tough working conditions while being environmentally friendly.
Product Description
The 24V 550Ah LiFePO4 Forklift Battery is expertly engineered to meet the demanding requirements of contemporary material handling operations.
- Nominal Voltage: Operates at 24V, providing robust capacity for efficient performance.
- Energy Output: Offers an energy output of 13.2kWh, allowing forklifts to function effectively for extended periods without frequent recharging.
- Dimensions: Approximately measures 778mm x 324mm x 570mm, making it suitable for various forklift models.
- Weight: Weighs around 385 kg, ensuring stability during operation.
- Operating Temperature Range: Functions efficiently with charging capabilities from 0°C to 55°C and discharging from -20°C to 60°C.
This battery’s substantial design enables it to handle up to 350A continuous discharge current and peak discharge currents reaching up to 500A for short bursts, making it perfect for heavy-duty forklifts in warehouses and distribution centers. Its robust construction guarantees reliability in both indoor and outdoor settings.The 24V 550Ah LiFePO4 Forklift Battery boasts an impressive lifespan, providing over 4000 cycles at an 80% DOD, which significantly reduces the need for replacements and lowers overall operating costs. The natural cooling system enhances reliability by maintaining optimal performance without external cooling devices.Safety is paramount; therefore, the battery features an advanced Battery Management System (BMS) that continuously monitors critical parameters such as voltage, current, and temperature. This system ensures safe operation by preventing potential hazards like overcharging or thermal runaway.With an IP65 rating, the battery is protected against dust and water ingress, making it suitable for challenging environments. Additionally, it operates efficiently in extreme temperatures, ensuring reliability in various working conditions.For seamless integration into fleet management systems, this battery supports communication protocols such as RS485 and CAN-bus. This enables remote monitoring and efficient management, providing real-time insights into battery health and performance.Whether you’re an OEM, ODM, or wholesale buyer, the 24V 550Ah LiFePO4 Forklift Battery offers a cost-effective, durable, and eco-friendly energy solution that enhances the performance of your material handling equipment. Contact us today to explore customization options and bulk purchasing benefits!
LiFePO4 Forklift Battery Benefits
What are LiFePO4 battery benefits over lead-acid?
LiFePO4 batteries provide a longer lifespan (2,000-5,000 cycles), faster charging, and require less maintenance than lead-acid batteries. They are more energy-efficient, lighter, and safer, making them ideal for continuous industrial use, such as forklifts.
How does 24V 550Ah LiFePO4 enhance forklift performance?
A 24V 550Ah LiFePO4 battery provides higher energy density, enabling forklifts to operate longer without recharging. It also allows for faster charging times, reducing downtime and increasing productivity, especially in high-demand environments.
How does LiFePO4 reduce total forklift ownership costs?
LiFePO4 batteries reduce ownership costs by offering a longer lifespan, fewer maintenance requirements, and faster charging times. Their efficiency minimizes downtime, which lowers operational costs and improves forklift productivity.
How to maintain 24V LiFePO4 batteries for longevity?
Maintain 24V LiFePO4 batteries by avoiding deep discharges, using a lithium-specific charger, and keeping the batteries in a cool, dry environment. Regularly clean the terminals and monitor the Battery Management System (BMS).
What charging solutions optimize LiFePO4 battery lifespan?
Use a lithium-specific charger that prevents overcharging and supports the battery’s optimal voltage range. Avoid charging below 20% and above 80% to extend the battery life. Charge in temperatures between 0°C and 45°C.
Lithium Battery Performance and Safety
What are high-capacity lithium forklift batteries?
High-capacity lithium forklift batteries typically have larger voltages and higher amp-hour ratings (e.g., 24V, 550Ah) to support heavy-duty forklift operations. They provide longer operating hours, faster charging, and better energy efficiency for demanding industrial environments.
How do lithium batteries improve heavy-duty forklift performance?
Lithium batteries offer higher energy density, faster recharge times, and longer operational lifespans. They support more efficient heavy-duty operations by reducing downtime, increasing productivity, and enhancing power availability in demanding forklift tasks.
What industries benefit from lithium forklift batteries?
Industries such as warehousing, logistics, manufacturing, and retail benefit from lithium forklift batteries due to their reliability, long lifespan, fast charging, and ability to handle continuous, high-demand material handling operations.
What safety features do lithium forklift batteries offer?
Lithium forklift batteries include safety features like overcharge protection, thermal regulation, short-circuit prevention, and Battery Management Systems (BMS) to ensure safe, efficient operation, preventing hazards during heavy usage.
How do lithium batteries reduce operational downtime?
Lithium batteries charge quickly, reducing downtime by eliminating the need for frequent battery swaps. They also last longer (2,000-5,000 cycles), resulting in fewer maintenance interruptions and increasing overall operational uptime.
What maintenance practices extend lithium forklift battery lifespan?
To extend the lifespan, clean terminals regularly, avoid deep discharges, and use lithium-specific chargers. Store the batteries in a temperature-controlled environment and regularly monitor the Battery Management System (BMS) for optimal performance.
Custom Lithium Battery Solutions
How to customize China OEM lithium-ion forklift batteries?
China OEMs offer customization in voltage, capacity, and design for lithium-ion forklift batteries. Customization can tailor batteries to specific forklift models, maximizing performance and efficiency for unique industrial needs.
Key advantages of lithium-ion forklift batteries over lead-acid?
Lithium-ion forklift batteries have a longer cycle life, faster charging times, higher energy efficiency, and require less maintenance compared to lead-acid batteries. These advantages make them more cost-effective in the long term.
What certifications ensure safety in Chinese OEM battery packs?
Chinese OEM battery packs typically hold certifications such as UL, CE, ISO 9001, and UN38.3, ensuring compliance with global safety standards and making them suitable for industrial applications, including forklifts.
How do custom battery designs improve forklift efficiency?
Custom battery designs optimize power output, size, and weight, ensuring better fit and performance for specific forklift models. This can increase operational efficiency, reduce downtime, and extend battery life, improving overall productivity.
Which industries use custom forklift lithium-ion batteries?
Industries such as warehousing, manufacturing, automotive, and logistics use custom forklift lithium-ion batteries to meet specific needs, including longer runtime, rapid charging, and higher energy density for heavy-duty material handling tasks.
Maintenance requirements for China OEM lithium-ion forklift batteries?
China OEM lithium-ion forklift batteries require minimal maintenance, including periodic cleaning of terminals, ensuring proper charging, and storing in a temperature-controlled environment. Monitoring the Battery Management System (BMS) is also essential for optimal performance.
Chinese LiFePO4 Battery Market
Top 24V 550Ah LiFePO4 battery suppliers in China?
Top suppliers of 24V 550Ah LiFePO4 batteries in China include CATL, BYD, CALB, and Gotion High-Tech. These manufacturers are recognized for their high-quality batteries and competitive pricing in the forklift battery market.
Certifications for Chinese LiFePO4 battery manufacturers?
Chinese LiFePO4 battery manufacturers typically hold certifications such as UL, CE, ISO 9001, and UN38.3, ensuring their products meet international safety, quality, and performance standards for use in forklifts and other industrial applications.
How to compare prices of 24V 550Ah LiFePO4 batteries in China?
To compare prices, request quotes from multiple suppliers, considering factors like order volume, shipping costs, and warranties. Compare product specifications and certifications to ensure high-quality batteries that meet performance standards.
Quality control standards for 24V LiFePO4 batteries in China?
Leading Chinese LiFePO4 battery manufacturers follow rigorous quality control standards, including automated testing, visual inspections, and adherence to international standards such as ISO 9001, to ensure high-performance, reliable products for forklifts.
Export experience of Chinese 550Ah LiFePO4 battery suppliers?
Top Chinese suppliers like CATL and BYD have extensive experience in exporting 550Ah LiFePO4 batteries worldwide, managing logistics, and complying with international customs and safety regulations for seamless global distribution.
Technical specifications for 24V 550Ah LiFePO4 batteries in China?
24V 550Ah LiFePO4 batteries typically feature a nominal voltage of 24V, capacity of 550Ah, energy-efficient charging, and long lifespan (2,000-5,000 cycles). They provide reliable power for heavy-duty industrial applications like forklifts.
LiFePO4 Battery Longevity and Maintenance
What defines long-cycle life in 24V LiFePO4 batteries?
Long-cycle life in 24V LiFePO4 batteries refers to their ability to withstand 2,000 to 5,000 charge-discharge cycles without significant performance degradation. This extended lifespan makes them more cost-effective in the long term compared to other battery types.
Why choose LiFePO4 over other forklift battery types?
LiFePO4 batteries offer a longer lifespan, faster charging, better thermal stability, and require less maintenance than other types, like lead-acid. These benefits result in higher productivity and lower operational costs over time.
How to maintain 24V LiFePO4 batteries for longevity?
To maintain 24V LiFePO4 batteries, avoid deep discharges, use a lithium-specific charger, and store them in a cool, dry place. Clean terminals regularly and ensure proper monitoring with the Battery Management System (BMS).
Impact of temperature on 24V LiFePO4 battery performance?
Extreme temperatures can negatively impact LiFePO4 battery performance. High temperatures can shorten battery life, while low temperatures can reduce performance. Maintaining a temperature range of 0°C to 45°C ensures optimal operation.
Optimal charging strategies for 24V LiFePO4 forklift batteries?
Optimal charging involves avoiding deep discharges and charging within a 20%-80% range. Using a lithium-specific charger and charging at temperatures between 0°C and 45°C helps maximize the battery’s lifespan.
Cost vs lifespan benefits of 24V LiFePO4 batteries?
Although 24V LiFePO4 batteries have a higher upfront cost than lead-acid batteries, their long lifespan (2,000-5,000 cycles) and lower maintenance needs offer significant cost savings over time, making them a more economical choice in the long run.
Lithium Forklift Battery Comparisons
What are key benefits of lithium forklift batteries?
Lithium forklift batteries offer a longer lifespan, faster charging, and higher energy efficiency than lead-acid batteries. They are also lighter, require less maintenance, and provide more consistent power for demanding applications.
How long do lithium forklift batteries typically last?
Lithium forklift batteries typically last 2,000 to 5,000 charge cycles, which is significantly longer than lead-acid batteries, which usually last 1,000 to 1,500 cycles. This extended lifespan reduces replacement costs.
What maintenance do lithium forklift batteries require?
Lithium forklift batteries require minimal maintenance, such as cleaning terminals, monitoring charging cycles, and ensuring proper storage in temperature-controlled environments. Regular checks of the Battery Management System (BMS) also help optimize performance.
Are lithium forklift batteries compliant with safety standards?
Yes, lithium forklift batteries meet international safety standards such as UL, CE, and UN38.3, ensuring that they are safe for use, storage, and transport in industrial environments.
How do lithium batteries compare to lead-acid cost-wise?
While lithium batteries have a higher initial cost, their longer lifespan (2,000-5,000 cycles) and reduced maintenance needs make them more cost-effective in the long run compared to lead-acid batteries, which require frequent replacements.
What charging technology optimizes lithium battery performance?
Lithium-specific chargers with features such as overcharge protection, temperature monitoring, and tailored charging algorithms help optimize lithium battery performance, ensuring efficient charging and extending battery life.
