48V 460Ah LiFePO4 Electric Forklift Battery

• MOQ: 10
• Delivery: 25 Days
• Customizable / OEM / ODM: Yes
• Delivery Terms: FOB, EXW, CIF
• Payment: T/T, L/C, PayPal
• Sea / Air / Land Shipment: 10FT, 20FT, 40FT, 60FT

Description

Introducing the 48V 460Ah LiFePO4 Electric Forklift Battery, a top-tier energy solution crafted specifically for demanding industrial applications. As a leading OEM manufacturer in China, we provide high-performance lithium iron phosphate (LiFePO4) batteries designed for wholesale and B2B buyers looking to enhance their forklift operations. This advanced battery ensures exceptional reliability and efficiency, making it the ideal choice for various material handling needs.

Key Features

  • High Capacity: With a nominal capacity of 460Ah and an energy output of approximately 23.55 kWh, this battery guarantees extended operational hours for forklifts, maximizing productivity throughout shifts.
  • Long Cycle Life: Engineered to last over 6,000 cycles at 80% depth of discharge (DoD), this battery significantly reduces maintenance costs and replacement frequency compared to traditional lead-acid batteries.
  • Powerful Performance: Capable of delivering a continuous discharge current of 400A, with peak discharge currents reaching up to 900A for short bursts, this battery is well-suited for heavy-duty applications.
  • Robust Construction: Built with a durable metal casing and rated IP67, this battery is dust-tight and water-resistant, ensuring reliable performance in harsh environments.
  • Advanced Battery Management System (BMS): Features a sophisticated BMS that protects against overcharging, short circuits, and overheating while continuously monitoring voltage, current, and temperature for optimal safety and efficiency.

Product Description

The 48V 460Ah LiFePO4 Electric Forklift Battery is meticulously designed to meet the rigorous demands of modern material handling operations. Utilizing cutting-edge LiFePO4 technology, this battery provides a nominal voltage of 48V and a substantial capacity of 460Ah, resulting in a total energy output of approximately 23.55 kWh. This ensures long-lasting performance without the frequent need for recharging.

  • Designed for versatility, this battery operates efficiently within a voltage range of 40V to 58.4V, making it compatible with various forklift models.
  • Its compact dimensions of 950 x 421 x 450 mm (approximately 37.4 x 16.6 x 17.7 inches) and lightweight design (around 190 kg) facilitate easy installation and integration into existing systems.

Safety is paramount; hence, the battery features an advanced BMS that continuously monitors critical parameters such as cell voltage and temperature. This system not only enhances performance but also prolongs battery life by preventing potential hazards like overcharging or overheating.

  • With a cycle life exceeding 6,000 cycles at an 80% DOD, this lithium battery is built to last, significantly reducing the total cost of ownership compared to traditional lead-acid batteries.
  • Additionally, it can operate in extreme temperatures ranging from -20°C to 60°C, making it an excellent choice for diverse working environments.

The battery is equipped with both RS485 and CAN-bus communication protocols for seamless integration with existing monitoring systems. The on-the-shell LCD display provides real-time information about the battery’s status, ensuring users can monitor performance easily.Whether you are looking to upgrade your fleet or seeking reliable power solutions for OEM projects, the 48V 460Ah LiFePO4 Electric Forklift Battery stands out as a premier choice for efficiency and sustainability in material handling applications.As an established manufacturer in China, OEM Lithium Batteries is committed to providing high-quality products that cater to B2B requirements while maintaining competitive pricing and exceptional service. Contact us today to discuss how we can meet your specific needs with our innovative battery technology!

48V 460Ah LiFePO4 Battery Specs

Specifications of 48V 460Ah LiFePO4 forklift batteries?
The 48V 460Ah LiFePO4 forklift battery offers a nominal voltage of 48V and a capacity of 460Ah, delivering a total energy of approximately 22.08 kWh. This battery is designed for long-lasting, high-efficiency performance in medium to heavy-duty forklifts, ensuring extended operational hours and fewer maintenance requirements.

Benefits of LiFePO4 batteries in electric forklifts?
LiFePO4 batteries provide high energy density, long lifespan (up to 5,000 cycles), and fast charging. They are safer than traditional lithium-ion and lead-acid batteries, with improved thermal stability and less maintenance, offering increased efficiency and lower total cost of ownership for forklifts.

How long do 48V 460Ah LiFePO4 forklift batteries last?
48V 460Ah LiFePO4 forklift batteries can last up to 8-10 years, or about 3,000 to 5,000 charge cycles, depending on usage and maintenance. This long lifespan significantly reduces the need for battery replacement and ensures cost savings over time.

Charging time for 48V 460Ah LiFePO4 forklift batteries?
Charging time for a 48V 460Ah LiFePO4 forklift battery typically ranges from 2 to 4 hours, depending on the charger used. This quick charging capability minimizes downtime and enhances operational efficiency in high-demand environments.

Weight comparison: LiFePO4 vs lead-acid forklift batteries?
LiFePO4 forklift batteries are significantly lighter than lead-acid batteries. A 48V LiFePO4 battery typically weighs around 600–700 kg, whereas a similar lead-acid battery can weigh 1,200–1,400 kg. This weight reduction improves forklift maneuverability and reduces energy consumption.

Safety certifications for 48V 460Ah LiFePO4 forklift batteries?
48V 460Ah LiFePO4 forklift batteries are often certified with international safety standards such as UL, CE, and UN38.3. These certifications ensure the batteries meet stringent safety and quality requirements, including protection against overcharging, thermal runaway, and short circuits.


China OEM Lithium Forklift Battery Market

What defines China’s OEM lithium forklift battery market dominance?
China’s dominance in the OEM lithium forklift battery market is driven by cost-efficiency, large-scale production, technological innovation, and competitive pricing. Chinese manufacturers are leaders in lithium-ion battery technology, offering high-quality, affordable solutions for global material handling needs.

How to evaluate China OEM lithium forklift battery manufacturers?
Evaluate China OEM lithium forklift battery manufacturers by considering factors such as certification compliance (UL, CE), production capacity, technological innovation, reliability, customer reviews, and after-sales support. It’s essential to ensure they meet industry standards and have a proven track record in quality.

What certifications ensure quality in Chinese lithium forklift batteries?
Certifications such as UL, CE, RoHS, and UN38.3 ensure that Chinese lithium forklift batteries meet international safety, environmental, and performance standards. These certifications verify that the batteries are safe for use and comply with global regulations.

How do China OEM lithium batteries impact global logistics efficiency?
China OEM lithium batteries improve global logistics efficiency by offering faster charging times, longer lifespans, and higher energy densities. This translates to more uptime, reduced maintenance costs, and better energy management for forklifts and other material handling equipment worldwide.

What technological innovations drive Chinese lithium forklift battery OEMs?
Chinese OEMs lead in innovations such as advanced Battery Management Systems (BMS), improved thermal management, energy density optimization, and faster charging technologies. These innovations enhance battery performance, lifespan, and safety, benefiting industries reliant on material handling equipment.

How do pricing models compare among China OEM battery suppliers?
Pricing models among China OEM battery suppliers vary based on capacity, customization, and volume. Generally, Chinese suppliers offer competitive pricing due to economies of scale. Bulk orders and long-term contracts often lead to discounts, making Chinese OEM batteries an affordable choice for global markets.


LiFePO4 Battery Benefits in Forklifts

What are LiFePO4 battery advantages for forklifts?
LiFePO4 batteries offer several advantages for forklifts, including longer lifespan (up to 5,000 cycles), faster charging times, higher energy efficiency, and reduced maintenance. They are also safer, with better thermal stability, and more environmentally friendly than lead-acid batteries.

How do LiFePO4 batteries enhance forklift efficiency?
LiFePO4 batteries enhance forklift efficiency by providing consistent power over long shifts, reducing downtime due to quick charging, and minimizing maintenance needs. Their high energy density allows forklifts to operate longer without recharging, optimizing workflow in warehouses and factories.

What lifespan do LiFePO4 batteries offer industrial forklifts?
LiFePO4 batteries typically offer a lifespan of 8–10 years or 3,000 to 5,000 charge cycles, significantly outperforming lead-acid batteries. This extended lifespan reduces the need for frequent replacements and ensures cost-effectiveness over the long term.

Are LiFePO4 batteries safer than traditional forklift batteries?
Yes, LiFePO4 batteries are safer than traditional lead-acid batteries. They are less prone to overheating and thermal runaway and have better chemical stability, reducing the risk of fire or explosion. Their advanced Battery Management System (BMS) further ensures safety during operation.

How do LiFePO4 batteries reduce operational costs long-term?
LiFePO4 batteries reduce long-term operational costs by lasting longer, charging faster, and requiring less maintenance than lead-acid batteries. Their high efficiency and reliability decrease downtime, reduce energy consumption, and eliminate the need for costly battery replacements.

What industries benefit most from LiFePO4 forklift batteries?
Industries such as warehousing, logistics, manufacturing, and distribution benefit most from LiFePO4 forklift batteries. These industries require efficient, reliable, and long-lasting batteries to power material handling equipment, improving productivity and reducing operating costs.


Custom 48V Lithium Forklift Batteries

What are key technical specs for custom 48V forklift lithium batteries?
Key specs for custom 48V forklift lithium batteries include voltage (48V), capacity (e.g., 460Ah), cycle life (3,000–5,000 cycles), energy density, and fast-charging capabilities. Customization options may include specific sizes, weights, and Battery Management Systems (BMS) to meet OEM forklift requirements.

How do lithium batteries outperform lead-acid in electric forklifts?
Lithium batteries outperform lead-acid batteries in electric forklifts by offering longer lifespan, faster charging, and higher energy density. They also require less maintenance, are more environmentally friendly, and provide consistent power, leading to better overall performance and cost savings.

What design factors optimize 48V lithium batteries for OEM forklifts?
Design factors for optimizing 48V lithium batteries for OEM forklifts include energy density, size and weight constraints, thermal management, and integration with the forklift’s Battery Management System (BMS). Customizations can be made to fit specific operational needs and improve performance.

Which safety certifications are required for OEM lithium forklift batteries?
OEM lithium forklift batteries must comply with safety certifications such as UL1642, CE, and UN38.3 to ensure safe operation. These certifications verify that the batteries meet global safety standards regarding fire risks, overcharging, and environmental hazards.

How to maintain and extend lifespan of 48V lithium forklift batteries?
To maintain and extend the lifespan of 48V lithium forklift batteries, perform regular charging, keep terminals clean, ensure proper storage in a cool, dry environment, and monitor the Battery Management System (BMS) to avoid overcharging or deep discharging.

What cost benefits do custom lithium batteries offer forklift OEMs?
Custom lithium batteries offer cost benefits for forklift OEMs by reducing long-term maintenance and replacement costs, improving energy efficiency, and enhancing productivity with faster charging and longer lifespans. These benefits translate into lower total cost of ownership for customers.


Top 460Ah LiFePO4 Suppliers in China

Top 460Ah LiFePO4 battery suppliers in China?
Top 460Ah LiFePO4 battery suppliers in China include CATL, BYD, and Pylontech. These companies are known for their high-quality, reliable batteries and their ability to meet international standards for energy storage, providing efficient solutions for industrial applications like forklifts.

How do Chinese suppliers compare on 460Ah LiFePO4 performance?
Chinese suppliers of 460Ah LiFePO4 batteries generally offer competitive performance, with high energy density, long cycle life, and fast charging times. Leading suppliers maintain high-quality standards and provide tailored solutions to meet the needs of various industries.

Certifications for Chinese LiFePO4 battery manufacturers?
Chinese LiFePO4 battery manufacturers typically have certifications such as UL, CE, and RoHS. These certifications ensure that their products meet international safety and environmental standards, offering reliable and safe solutions for forklifts and other industrial applications.

Advantages of Chinese 460Ah LiFePO4 suppliers?
Chinese 460Ah LiFePO4 suppliers offer cost-effective solutions, large-scale production capabilities, and a wide range of customization options. Their batteries provide excellent performance, long cycle life, and competitive pricing, making them attractive choices for global markets.

Export capabilities of China’s 460Ah battery suppliers?
China’s 460Ah LiFePO4 battery suppliers are well-equipped to handle global exports, offering products that meet international standards and are widely used in markets across North America, Europe, and Asia. Their strong logistics capabilities ensure timely delivery worldwide.

Industry trends for 460Ah LiFePO4 batteries in China?
The industry trend in China for 460Ah LiFePO4 batteries is moving toward higher energy density, faster charging capabilities, and improved thermal management. Manufacturers are focusing on sustainability and innovation to meet the growing demand for high-performance, low-maintenance batteries in industrial applications.


LiFePO4 Forklift Battery Maintenance

What is LiFePO4 battery lifespan in forklifts?
LiFePO4 batteries in forklifts typically last 8–10 years or 3,000 to 5,000 charge cycles, significantly outlasting lead-acid batteries. This extended lifespan leads to lower replacement costs and improved operational efficiency in material handling operations.

Benefits of 48V LiFePO4 vs lead-acid batteries?
48V LiFePO4 batteries offer longer lifespan (3,000–5,000 cycles), faster charging, higher energy density, and require less maintenance compared to lead-acid batteries. They are safer, more environmentally friendly, and deliver consistent power for longer periods.

How to maintain 48V LiFePO4 forklift batteries?
To maintain 48V LiFePO4 forklift batteries, ensure proper charging cycles, keep terminals clean, and monitor the Battery Management System (BMS) for optimal performance. Avoid deep discharging and overcharging to extend battery life.

Charging time for 48V LiFePO4 forklift batteries?
The charging time for 48V LiFePO4 forklift batteries typically ranges from 2 to 4 hours, depending on the charger used. This fast charging reduces downtime and improves overall productivity in high-demand forklift applications.

Safety standards for LiFePO4 forklift batteries?
LiFePO4 forklift batteries must comply with safety standards such as UL1642, CE, and UN38.3 to ensure safe operation. These certifications verify that the batteries meet fire safety, overcharging protection, and thermal stability requirements.

Why choose 48V over other forklift battery voltages?
48V batteries are a popular choice for forklifts as they provide optimal power output for a wide range of applications. They offer a good balance between energy density, efficiency, and cost, making them ideal for medium to large-sized forklifts in warehouses and manufacturing environments.

Specifications

Specifications
Lithium Cell Type LiFePO4
Nominal Voltage 51.2V
Nominal Capacity 460Ah
Nominal Energy 23.5kWh
Dimensions (L*W*H) 950*421*450 mm
Weight ~190 kg (No Counterweight)
Max Charge Current 200A (Continuous)
Max Discharge Current 300A (Continuous)
Peak Discharge Current 1000A (5s)
Operating Voltage Range 40V–58.4V
Internal Series / Parallels 16S2P
IP Rating IP67
Cooling Natural Cooling
Cycle Life >3500 cycles (DOD 80%)
Charge Temperature 0℃ – 55℃
Discharge Temperature -20℃ – 60℃
Battery Shell Metal
Communication RS485, CAN-bus
Battery Monitoring Cloud Monitoring, 4G (Antenna)
Display On-the-Shell LCD Display Screen
Charging Connector Type Rema 320A
Discharging Connector Type Anderson 350A
Warranty 5 years or 3500 cycles
BMS Protection Advanced smart BMS monitoring SOC, system voltage, current, cell voltage, cell temperature, overcharge, overdischarge, overcurrent, overvoltage, low-voltage, overtemperature, short circuit, etc.
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